Common deoxidizers for cast steel smelting usually include: aluminum, calcium, manganese, silicon, titanium, rare earth, etc.
Aluminum (Al) Final deoxidizer, deoxidation product Al2O3, melting point 2050℃, hardness HV3000.
- Advantages
A. Strong deoxidation power;
B. Cheap price;
C. Convenient operation;
D. Less smoke ash, which can be left to prevent secondary oxidation.
- Disadvantages
A. Forms grain boundary AlN with N, causing embrittlement of castings (precipitation temperature below 1150℃), and the thicker the casting, the easier it is to produce;
B. Deoxidation product, high melting point, high hardness, affects the fluidity of molten steel and the processability of castings, and is small and not easy to float;
C. The general addition amount (about 0.1%) is easy to form type II sulfide, which is not good for the mechanical properties of castings (especially toughness).
- Improvement of shortcomings
A. Control the residual aluminum content between 0.03% and 0.07% (the oxidation loss of aluminum is about 50%, so the amount of aluminum added is about 0.1%). Thick castings should be reduced as appropriate.
B. Use Zr or Ti to remove N first, and then add Al (ZrN or TiN is less harmful).
C. Add Ca after Al to form calcium aluminate (CaO·Al2O3·SiO2) with a low melting point (1400℃). To improve fluidity and processability (hardness HV1200), at the same time, it can form type I oxysulfide to improve mechanical properties (especially toughness).
Calcium (Ca) Final deoxidizer, deoxidation product CaO, melting point 2600℃.
- Advantages
A. Strong oxidizing property, so it can form stable oxides;
B. Added after Al is added, it can improve the deficiency of Al2O3;
C. Rapid deoxidation reaction;
D. Promotes type I sulfide and improves mechanical properties (especially impact value);
E. Not only deoxidation, but also desulfurization;
F. Used in combination with dense cerium alloy, it can reduce the tendency of castings to hot crack.
- Disadvantages
A. Low boiling point (1492℃), so it is easy to volatilize, the effective action time is short (60~90s), it is not easy to remain and cannot prevent secondary oxidation during pouring;
B. Pure metal is not easy to store (easy to oxidize), generally alloys, the most common is Ca-Si;
C. Low solubility in molten steel, so it cannot be deoxidized by itself.
- Improvement of Disadvantages
A. Make alloys to reduce volatility, such as CaSiBa, CaSiBaAl;
B. Austenitic stainless steel, heat-resistant steel, and high manganese steel have high contents of: Ni, Mn, which can increase their solubility, and calcium can be used alone for deoxidation (that is, not with aluminum).
Manganese (Mn) is generally used as a deoxidizer in the middle or end of the melting process.
- Advantages
A. It is a deoxidizer and a good desulfurizer. It can convert low-melting FeS (1200℃) into high-melting MnS (1600℃) to reduce hot brittleness;
B. It can increase the toughness of steel (grain refinement effect), and Si can also have a similar effect;
C. The deoxidation product MnO is harmless to processability;
D. It is beneficial to inhibit the formation of pinholes.
- Disadvantages
A. The deoxidation power is insufficient, so other strong deoxidizers, such as Al, Ca, Ti, etc., are often added;
B. When the manganese content is too high, the molten steel is easy to corrode the sand mold and produce inclusions 2Mn+SiO→2MnO+Si
Silicon (Si) Like Mn, it is generally used as a deoxidizer in the middle or end of the melting process.
Disadvantages
A. High content is harmful to welding performance (easy to crack, regardless of carbon steel, alloy steel, stainless steel);
B. Deoxidation product SiO2 is not conducive to processability.
Advantages
A. Stronger deoxidizing power than Mn;
B. Increases the fluidity of molten steel;
C. Improves the corrosion resistance and high temperature strength of steel.